Overview of the drip irrigation system under plastic mulch. (Shamaila Zia-Khan)

Drip irrigation under plastic mulch for cotton production in Xinjiang province, China (China)

膜下滴灌 (Chinese)

Description

Drip irrigation under plastic mulch, associated with drainage, to reduce water demand and improve cotton yields in Xinjiang Province, China.

The dry climate and the long hours of sunshine make Xinjiang especially suitable for production of high quality cotton, and as a result some 40% of China’s cotton is grown here. But there are two main problems: shortage of water and salinization of the soil. Farmers who use the traditional flood irrigation method, and don’t have a drainage system, tend to abandon their fields when they become too saline - and then they look for new land to cultivate. A combination of mulching and drip irrigation can be very effective but still needs careful management. Drip irrigation helps to save water for farmers - and for the environment. But it is still very important to install a drainage system to dispose of surplus water in order to reduce the risk of salinization of the soils. Every four cotton rows are covered with transparent polyethylene film and as a result approximately 80% of the ground surface is covered by the plastic mulch. Plastic mulch and drip lines are placed with a specially equipped tractor.

Purpose of the Technology: Low temperatures and dry soil at sowing, in combination with soil salinity, hinder early plant growth. Plastic mulching increases soil temperature, reduces the need for irrigation, and also helps control salinity in the root zone and suppresses weeds, thereby increasing yields by 10–30% (and improving quality also) (Wang, R. et al., 2011). In the first stages after sowing the climate is particularly cold. With plastic mulching the cotton plants can be sown earlier, because the soil will not cool down during the night as much as without plastic mulch.

Establishment / maintenance activities and inputs: For the establishment of the new technology of drip irrigation under plastic mulch, it is simultaneously essential to install a drainage system to avoid raising the groundwater level and causing salinity. For the installation of the drip lines, the transparent plastic film and the seeding, a tractor and a special tool for the installationis needed: one acre can be installed in a day. After the emerging of the cotton plants, holes must be cut in the plastic film so that the cotton plants can emerge. After harvesting, the drip lines and the plastic film must be collected and recycled. If the plastic is left behind it will pollute the soils and injure livestock if they eat it. Furthermore plastic residues in the soil can reduce subsequent yields, as roots are physically inhibited. After the collection of the plastic residues, if there is no adequate drainage system, the field needs to be flooded to flush the salt layer, which has accumulated below the root zone, deeper into the soil. If the field is not flooded the salt will negatively affect the next years’ cotton plantation.

Natural / human environment: Southern Xinjiang is an arid region with 50 to 90 mm per year. Most precipitation occurs between June and August. It is classified as a temperate cold desert climate. For drip irrigation under plastic mulch, it is principally surface water that is used, which is delivered to the field via channels from reservoirs to the fields. The reservoirs are filled in summer with the floods along the Tarim River. The untreated surface water is of poor quality - for agricultural use only. For drip irrigation, the water needs to be treated to avoid blocking the drip outlets. The overall technology is expensive, and only land user groups and communities can afford the machines and the materials.

Location

Location: Tarim River Basin, China / Xinjiang Province, China

No. of Technology sites analysed:

Geo-reference of selected sites
  • 80.66806, 40.56

Spread of the Technology: evenly spread over an area (approx. > 10,000 km2)

In a permanently protected area?:

Date of implementation: 10-50 years ago

Type of introduction
Detailed view of the drip irrigation under plastic mulch. The big black hoses are the main water supply hoses for the whole irrigation system. (Shamaila Zia-Khan)

Classification of the Technology

Main purpose
  • improve production
  • reduce, prevent, restore land degradation
  • conserve ecosystem
  • protect a watershed/ downstream areas – in combination with other Technologies
  • preserve/ improve biodiversity
  • reduce risk of disasters
  • adapt to climate change/ extremes and its impacts
  • mitigate climate change and its impacts
  • create beneficial economic impact
  • create beneficial social impact
Land use
Land use mixed within the same land unit: Yes - Agroforestry

  • Cropland
    • Annual cropping: fibre crops - cotton, wheat
    • Tree and shrub cropping: fruits, other
    Number of growing seasons per year: 1

Water supply
  • rainfed
  • mixed rainfed-irrigated
  • full irrigation

Purpose related to land degradation
  • prevent land degradation
  • reduce land degradation
  • restore/ rehabilitate severely degraded land
  • adapt to land degradation
  • not applicable
Degradation addressed
  • chemical soil deterioration - Cs: salinization/ alkalinization
  • physical soil deterioration - Pw: waterlogging
  • water degradation - Ha: aridification
SLM group
  • improved ground/ vegetation cover
  • water diversion and drainage
SLM measures
  • agronomic measures - A1: Vegetation/ soil cover
  • management measures - M2: Change of management/ intensity level, M4: Major change in timing of activities, M6: Waste management (recycling, re-use or reduce)

Technical drawing

Technical specifications
There are double rows of cotton 20 cm apart, with a drip line between. 40 cm then separates each double row. Two double rows are covered by one length of plastic mulch. There is a small strip of bare soil between each length of plastic mulch. Mulch covers around 80% of the soil surface.

Location: Korla City. Xinjiang Province / China

Technical knowledge required for field staff / advisors: moderate (For the easy and fast installation a tractor is needed)

Technical knowledge required for land users: moderate

Main technical functions: improvement of ground cover, increase of biomass (quantity), increase of water use efficiency

Secondary technical functions: improvement of surface structure (crusting, sealing), increase / maintain water stored in soil

Mulching
Material/ species: transparent plastic (Polyethylene), thickness: 0.08 mm
Quantity/ density: 7100 m/ha
Remarks: 1.4 m width in lines with spacing of 20 cm between lines

Change of land use practices / intensity level: Change from flood irrigation to drip irrigation

Major change in timing of activities: Plastic mulch enables early sowing of cotton
Author: Shamaila Zia-Khan

Establishment and maintenance: activities, inputs and costs

Calculation of inputs and costs
  • Costs are calculated:
  • Currency used for cost calculation: USD
  • Exchange rate (to USD): 1 USD = n.a
  • Average wage cost of hired labour per day: 1
Most important factors affecting the costs
n.a.
Establishment activities
  1. Tractor (Timing/ frequency: None)
  2. Drip line installation, plastic mulch and seeding tool (Timing/ frequency: At sowing)
  3. Making holes for the (cotton) plants in the plastic mulch.Maintaining hoses (Timing/ frequency: After emerging)
Establishment inputs and costs
Specify input Unit Quantity Costs per Unit (USD) Total costs per input (USD) % of costs borne by land users
Labour
Drip line installation ha 1.0 3.0 3.0 100.0
Machine use ha 1.0 5.0 5.0 100.0
Equipment
Tractor Piece 1.0 5000.0 5000.0 100.0
Plant material
seeds kg 30.0 3.0 90.0
Construction material
Plastic mulch 1.0 32.0 32.0 50.0
Black dripe lines Set 1.0 380.0 380.0 50.0
Total costs for establishment of the Technology 5'510.0
Total costs for establishment of the Technology in USD 5'510.0
Maintenance activities
  1. Ploughing and leveling of field. (Timing/ frequency: Before sowing)
  2. Irrigation (Timing/ frequency: None)
  3. Removal of the drip lines and the plastic mulch (Timing/ frequency: None)
Maintenance inputs and costs
Specify input Unit Quantity Costs per Unit (USD) Total costs per input (USD) % of costs borne by land users
Labour
Collecting mulch ha 1.0 5.0 5.0 98.0
Fertilizers and biocides
Irrigation and flooding water 1.0 8.0 8.0 100.0
Total costs for maintenance of the Technology 13.0
Total costs for maintenance of the Technology in USD 13.0

Natural environment

Average annual rainfall
  • < 250 mm
  • 251-500 mm
  • 501-750 mm
  • 751-1,000 mm
  • 1,001-1,500 mm
  • 1,501-2,000 mm
  • 2,001-3,000 mm
  • 3,001-4,000 mm
  • > 4,000 mm
Agro-climatic zone
  • humid
  • sub-humid
  • semi-arid
  • arid
Specifications on climate
90 mm per year. Jan, Feb, Apr and May: 3 mm; Mar, Sept: 5 mm; Jun: 33 mm; Jul: 18 mm; Oct: 0 mm; Dec: 8 mm
Thermal climate class: temperate. cold desert climate
Slope
  • flat (0-2%)
  • gentle (3-5%)
  • moderate (6-10%)
  • rolling (11-15%)
  • hilly (16-30%)
  • steep (31-60%)
  • very steep (>60%)
Landforms
  • plateau/plains
  • ridges
  • mountain slopes
  • hill slopes
  • footslopes
  • valley floors
Altitude
  • 0-100 m a.s.l.
  • 101-500 m a.s.l.
  • 501-1,000 m a.s.l.
  • 1,001-1,500 m a.s.l.
  • 1,501-2,000 m a.s.l.
  • 2,001-2,500 m a.s.l.
  • 2,501-3,000 m a.s.l.
  • 3,001-4,000 m a.s.l.
  • > 4,000 m a.s.l.
Technology is applied in
  • convex situations
  • concave situations
  • not relevant
Soil depth
  • very shallow (0-20 cm)
  • shallow (21-50 cm)
  • moderately deep (51-80 cm)
  • deep (81-120 cm)
  • very deep (> 120 cm)
Soil texture (topsoil)
  • coarse/ light (sandy)
  • medium (loamy, silty)
  • fine/ heavy (clay)
Soil texture (> 20 cm below surface)
  • coarse/ light (sandy)
  • medium (loamy, silty)
  • fine/ heavy (clay)
Topsoil organic matter content
  • high (>3%)
  • medium (1-3%)
  • low (<1%)
Groundwater table
  • on surface
  • < 5 m
  • 5-50 m
  • > 50 m
Availability of surface water
  • excess
  • good
  • medium
  • poor/ none
Water quality (untreated)
  • good drinking water
  • poor drinking water (treatment required)
  • for agricultural use only (irrigation)
  • unusable
Water quality refers to:
Is salinity a problem?
  • Yes
  • No

Occurrence of flooding
  • Yes
  • No
Species diversity
  • high
  • medium
  • low
Habitat diversity
  • high
  • medium
  • low

Characteristics of land users applying the Technology

Market orientation
  • subsistence (self-supply)
  • mixed (subsistence/ commercial)
  • commercial/ market
Off-farm income
  • less than 10% of all income
  • 10-50% of all income
  • > 50% of all income
Relative level of wealth
  • very poor
  • poor
  • average
  • rich
  • very rich
Level of mechanization
  • manual work
  • animal traction
  • mechanized/ motorized
Sedentary or nomadic
  • Sedentary
  • Semi-nomadic
  • Nomadic
Individuals or groups
  • individual/ household
  • groups/ community
  • cooperative
  • employee (company, government)
Gender
  • women
  • men
Age
  • children
  • youth
  • middle-aged
  • elderly
Area used per household
  • < 0.5 ha
  • 0.5-1 ha
  • 1-2 ha
  • 2-5 ha
  • 5-15 ha
  • 15-50 ha
  • 50-100 ha
  • 100-500 ha
  • 500-1,000 ha
  • 1,000-10,000 ha
  • > 10,000 ha
Scale
  • small-scale
  • medium-scale
  • large-scale
Land ownership
  • state
  • company
  • communal/ village
  • group
  • individual, not titled
  • individual, titled
Land use rights
  • open access (unorganized)
  • communal (organized)
  • leased
  • individual
Water use rights
  • open access (unorganized)
  • communal (organized)
  • leased
  • individual
Access to services and infrastructure
health

poor
good
education

poor
good
technical assistance

poor
good
employment (e.g. off-farm)

poor
good
markets

poor
good
energy

poor
good
roads and transport

poor
good
drinking water and sanitation

poor
good
financial services

poor
good

Impacts

Socio-economic impacts
Crop production
decreased
increased


15% of more cotton yield

demand for irrigation water
increased
decreased

expenses on agricultural inputs
increased
decreased

Socio-cultural impacts
situation of socially and economically disadvantaged groups (gender, age, status, ehtnicity etc.)
worsened
improved

Livelihoods and human well-being
reduced
improved

Ecological impacts
evaporation
increased
decreased

soil cover
reduced
improved

soil loss
increased
decreased

salinity
increased
decreased

salinization below root zone
increase
decrease

Off-site impacts
water availability (groundwater, springs)
decreased
increased

wind transported sediments
increased
reduced

Cost-benefit analysis

Benefits compared with establishment costs
Short-term returns
very negative
very positive

Long-term returns
very negative
very positive

Benefits compared with maintenance costs
Short-term returns
very negative
very positive

Long-term returns
very negative
very positive

Climate change

Gradual climate change
annual temperature increase

not well at all
very well
Climate-related extremes (disasters)
local rainstorm

not well at all
very well
local windstorm

not well at all
very well
drought

not well at all
very well
general (river) flood

not well at all
very well
Other climate-related consequences
reduced growing period

not well at all
very well

Adoption and adaptation

Percentage of land users in the area who have adopted the Technology
  • single cases/ experimental
  • 1-10%
  • 11-50%
  • > 50%
Of all those who have adopted the Technology, how many have done so without receiving material incentives?
  • 0-10%
  • 11-50%
  • 51-90%
  • 91-100%
Number of households and/ or area covered
No number on households
Has the Technology been modified recently to adapt to changing conditions?
  • Yes
  • No
To which changing conditions?
  • climatic change/ extremes
  • changing markets
  • labour availability (e.g. due to migration)

Conclusions and lessons learnt

Strengths: land user's view
  • helps to save water thus saves costs.

    How can they be sustained / enhanced? It is subsidies by the government.
Strengths: compiler’s or other key resource person’s view
  • It helps to save water during the vegetation period and thus helps to reduce the conflicts between the upstream and downstream farmers.

    How can they be sustained / enhanced? The technology (drip + mulch) needs to be supplemented by installing a drainage system in the fields otherwise there will be a build-up of salinity and farmers will abandon land and move on.
Weaknesses/ disadvantages/ risks: land user's viewhow to overcome
Weaknesses/ disadvantages/ risks: compiler’s or other key resource person’s viewhow to overcome
  • Salinization of the soils is increasing The consequence is that the fields are flooded after harvest in November/December to leach out the salt. The water used for drip irrigation plus the water to flush the salts to lower soil layers add up to almost the same amount as if farmers were using the original flood irrigation technology. drainage system in the fields required.

References

Compiler
  • Christian Rumbaur
Editors
Reviewer
  • David Streiff
  • Deborah Niggli
  • Alexandra Gavilano
Date of documentation: March 31, 2016
Last update: March 13, 2019
Resource persons
Full description in the WOCAT database
Linked SLM data
Documentation was faciliated by
Institution Project
Key references
  • Zia-Khan,S., Spreer, W., et al. Effect of dust deposition on stomatal conductance and leaf temperature of cotton in Northwest China.: Water 2015, 7, 116-131; doi: 10.3390/w7010116. www.mdpi.com/journal/water open access.
This work is licensed under Creative Commons Attribution-NonCommercial-ShareaAlike 4.0 International