A low-cost polyhouse for tomato production in the rainy season [Nepal]
- Creation:
- Update:
- Compiler: Shreedip Sigdel
- Editor: –
- Reviewers: David Streiff, Alexandra Gavilano
Sasto Plastic ghar ma barsha golbheda kheti (Main Contributor: Bishnu Bishwakarma, Helvetas Nepal)
technologies_1688 - Nepal
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Expand all Collapse all1. General information
1.2 Contact details of resource persons and institutions involved in the assessment and documentation of the Technology
land user:
1.3 Conditions regarding the use of data documented through WOCAT
The compiler and key resource person(s) accept the conditions regarding the use of data documented through WOCAT:
Yes
2. Description of the SLM Technology
2.1 Short description of the Technology
Definition of the Technology:
Smallholder farmers can use polyhouses to produce high demand vegetables, such as tomatoes, and can earn a substantial income from even a relatively small plot of land in a short time.
2.2 Detailed description of the Technology
Description:
During the wet season (June–October), the monsoon rains severely limit the type of crops that can be grown in open fields and they also restrict the production of seedlings. Low-cost polyhouses can be used to protect crops from excessive rainfall and can provide a sheltered environment for the production of better quality crops over the rainy season cropping period. For example, smallholder farmers who produce high demand vegetables such as tomatoes can earn as much as USD 350–500 from a plot of land which measures only 100 m2 in area over the short time period from June to November. This is much more than they can earn by growing any traditional crop by conventional methods. The Sustainable Soil Management Programme (SSMP) is promoting this technology in several mid-hill districts of Nepal.
Establishment / maintenance activities and inputs: Polyhouses should be situated in well-drained areas where sunshine is abundant and there is no shade throughout the cropping period. The bamboo frame can be constructed earlier in the year but the plastic roofing is not added until after one or two rainfall events. The height of the polyhouse frame varies depending on the altitude. At higher elevations, the polyhouses are lower to help trap more heat and moisture, whereas at lower elevations the polyhouses are higher to allow more air to circulate and moisture to evaporate. The preparations, which take place mid-May to early June, consist of fertilizing the soil and planting the tomato seedlings. Throughout the growing season the tomato plants are staked, trained, and pruned and a top dressing of fertilizer is added to produce a higher quality product.
2.3 Photos of the Technology
2.5 Country/ region/ locations where the Technology has been applied and which are covered by this assessment
Country:
Nepal
Further specification of location:
Mid Hills of Nepal
Specify the spread of the Technology:
- evenly spread over an area
If precise area is not known, indicate approximate area covered:
- 1-10 km2
2.7 Introduction of the Technology
Specify how the Technology was introduced:
- through projects/ external interventions
3. Classification of the SLM Technology
3.1 Main purpose(s) of the Technology
- improve production
- create beneficial economic impact
3.2 Current land use type(s) where the Technology is applied
Cropland
- Annual cropping
- tomatoes
Number of growing seasons per year:
- 1
Specify:
Longest growing period in days: 214; Longest growing period from month to month: May to November
Comments:
Major land use problems (compiler’s opinion): In the mid-hills of Nepal, the arable land of most farm households has been divided into very small plots. If this land is used to produce traditional crops such as maize, wheat, and millet using conventional farming methods, it cannot provide full employment for all of the householders and cannot yield sufficient cash income for the household. The risk of intense rainfall during the monsoon season, which can damage crops, has prevented these farmers from switching to more lucrative high value crops.
3.5 SLM group to which the Technology belongs
- Greenhouses
3.6 SLM measures comprising the Technology
agronomic measures
- A7: Others
3.7 Main types of land degradation addressed by the Technology
soil erosion by water
- Wt: loss of topsoil/ surface erosion
Comments:
Main causes of degradation: Heavy / extreme rainfall (intensity/amounts) (During the summer monsoon (June-October), continuous or heavy rainfall can damage seedlings and erode the land; it is difficult to establish crops during this time.)
3.8 Prevention, reduction, or restoration of land degradation
Specify the goal of the Technology with regard to land degradation:
- prevent land degradation
4. Technical specifications, implementation activities, inputs, and costs
4.1 Technical drawing of the Technology
Technical specifications (related to technical drawing):
Left: Sketch of a polyhouse. The optimum length is 20 m and the width 5 m. The height of the central and side poles varies depending on the elevation. Note that there should be a space of at least 1 m between polyhouses.
Right top: Cross sectional view of a planting bed showing row-to-row (RXR) and plant-to-plant (PXP) distances. Note that there should be a space of at least 90 cm between beds.
Right bottom: Inside the polyhouse, the tomatoes can be staked using bamboo poles; the plants are trained along these trellises.
Technical knowledge required for land users: moderate
Main technical functions: Increase Productivity, Introduce high value crop
Secondary technical functions: increase in nutrient availability (supply, recycling,…)
Author:
AK Thaku
4.2 General information regarding the calculation of inputs and costs
Specify how costs and inputs were calculated:
- per Technology unit
Specify unit:
Polyhouse
Specify currency used for cost calculations:
- USD
Indicate average wage cost of hired labour per day:
4
4.3 Establishment activities
Activity | Timing (season) | |
---|---|---|
1. | Labour for construction of the Polyhouse | |
2. | Labour for planting, training,pruning,stalking | |
3. | Materials: Bamboo pole, plastics sheet, rope, nails, seed, poles | |
4. | Agricultural: seed, fertilizer, crop protection |
Comments:
Details for the establishment of Poly house. Establishment activities 1. Construction of the polyhouse using bamboo poles, wooden posts, clear plastic sheet, nails, and rope. 2. How long it takes to construct the polyhouse and plant the crops depends on how much labour is available. Depending on their level of expertise, four to five people can construct the structure in one day; and two people can complete the soil preparation and planting in one day. Technical guidelines for erecting a polyhouse The optimum length of a polyhouse is 20 m, and the width is 5 m; 400–500 gauge plastic sheeting is used. The height of the polyhouse depends on the elevation: at 1200–1600 masl, the optimum height of the central pole is 3 m and the side poles are 2 m high; at 1600–2000 masl, the central pole is 2.5 m high and the side poles are 1.6 m high. There should be an open space of at least 1 m between polyhouses. Technical guidelines for preparing the soil and planting tomatoes Per plant, at least 3–4 kg of well-decomposed farmyard manure and compost are worked into the soil. Before transplanting the seedlings, the soil around each is dressed with 10 g of DAP (diammonium phosphate) and 6 g of MoP (muriate of potash). The seedlings are transplanted when they are 20–25 days old. In an open row system, the suggested row to row (RxR) spacing is 90 cm and the suggested plant to plant (PxP) spacing is 60 cm; in a closed row system the row to row and plant to plant spacing can both be 60 cm. At least two top dressings of DAP and MoP (10:10 g) are necessary 20–25 and 40–45 days after transplanting; 1 kg per 0.05 ha of borax is also added at the time of the first top dressing. Alternatively, these two top dressings can be substituted by a mixture of cattle urine (50 ml) and water (200 ml water) per plant. The dressing with this mixture can begin 20–25 days after transplanting, and is repeated every 10–12 days.
4.4 Costs and inputs needed for establishment
Specify input | Unit | Quantity | Costs per Unit | Total costs per input | % of costs borne by land users | |
---|---|---|---|---|---|---|
Labour | Construction of the polyhouse | persons/unit | 5.0 | 4.0 | 20.0 | 100.0 |
Labour | Training, pruning, stalking | persons/unit | 5.0 | 4.0 | 20.0 | 100.0 |
Plant material | Seed, fertilizer, crop protection | unit | 1.0 | 10.0 | 10.0 | 50.0 |
Construction material | Bamboo pole, plastics sheet, rope, nails, seed, poles | unit | 1.0 | 90.0 | 90.0 | 35.0 |
Total costs for establishment of the Technology | 140.0 | |||||
Total costs for establishment of the Technology in USD | 140.0 |
4.5 Maintenance/ recurrent activities
Activity | Timing/ frequency | |
---|---|---|
1. | There are no major maintenance costs during the cropping season; but occasionally some minor maintenance is required (e.g., replacing damaged stakes and plastic sheet, or securing with additional rope and nails). |
4.6 Costs and inputs needed for maintenance/ recurrent activities (per year)
Specify input | Unit | Quantity | Costs per Unit | Total costs per input | % of costs borne by land users | |
---|---|---|---|---|---|---|
Labour | Maintenance | persons/unit | 1.0 | 5.0 | 5.0 | 100.0 |
Equipment | Equipment | unit | 1.0 | 5.0 | 5.0 | 100.0 |
Fertilizers and biocides | Agricultural | unit | 1.0 | 5.0 | 5.0 | 100.0 |
Construction material | Material | unit | 1.0 | 10.0 | 10.0 | 100.0 |
Total costs for maintenance of the Technology | 25.0 | |||||
Total costs for maintenance of the Technology in USD | 25.0 |
4.7 Most important factors affecting the costs
Describe the most determinate factors affecting the costs:
All costs and amounts are rough estimates by the technicians and authors. Exchange rate USD 1 = NPR 71 in April 2011
5. Natural and human environment
5.1 Climate
Annual rainfall
- < 250 mm
- 251-500 mm
- 501-750 mm
- 751-1,000 mm
- 1,001-1,500 mm
- 1,501-2,000 mm
- 2,001-3,000 mm
- 3,001-4,000 mm
- > 4,000 mm
Specifications/ comments on rainfall:
Annual rainfall: Also 1000-1500 mm and 1500-2000 mm
Agro-climatic zone
- humid
Thermal climate class: subtropics
5.2 Topography
Slopes on average:
- flat (0-2%)
- gentle (3-5%)
- moderate (6-10%)
- rolling (11-15%)
- hilly (16-30%)
- steep (31-60%)
- very steep (>60%)
Landforms:
- plateau/plains
- ridges
- mountain slopes
- hill slopes
- footslopes
- valley floors
Altitudinal zone:
- 0-100 m a.s.l.
- 101-500 m a.s.l.
- 501-1,000 m a.s.l.
- 1,001-1,500 m a.s.l.
- 1,501-2,000 m a.s.l.
- 2,001-2,500 m a.s.l.
- 2,501-3,000 m a.s.l.
- 3,001-4,000 m a.s.l.
- > 4,000 m a.s.l.
Comments and further specifications on topography:
Slopes on average: Also moderate (6-10%), rolling (11-15%) and hilly (16-30%)
Landforms: Also footslopes
5.3 Soils
Soil depth on average:
- very shallow (0-20 cm)
- shallow (21-50 cm)
- moderately deep (51-80 cm)
- deep (81-120 cm)
- very deep (> 120 cm)
Soil texture (topsoil):
- medium (loamy, silty)
Topsoil organic matter:
- high (>3%)
- medium (1-3%)
If available, attach full soil description or specify the available information, e.g. soil type, soil PH/ acidity, Cation Exchange Capacity, nitrogen, salinity etc.
Soil fertility is medium - high
Soil water storage capacity is medium - high
5.6 Characteristics of land users applying the Technology
Market orientation of production system:
- commercial/ market
Off-farm income:
- less than 10% of all income
Relative level of wealth:
- average
Individuals or groups:
- individual/ household
Level of mechanization:
- manual work
- animal traction
5.7 Average area of land used by land users applying the Technology
- < 0.5 ha
- 0.5-1 ha
- 1-2 ha
- 2-5 ha
- 5-15 ha
- 15-50 ha
- 50-100 ha
- 100-500 ha
- 500-1,000 ha
- 1,000-10,000 ha
- > 10,000 ha
5.8 Land ownership, land use rights, and water use rights
Land ownership:
- individual, not titled
- individual, titled
Land use rights:
- individual
Water use rights:
- communal (organized)
6. Impacts and concluding statements
6.1 On-site impacts the Technology has shown
Socio-economic impacts
Production
risk of production failure
product diversity
Income and costs
farm income
diversity of income sources
workload
Other socio-economic impacts
Initial cost
Technical knowhow
Socio-cultural impacts
food security/ self-sufficiency
Comments/ specify:
Improved food security and reduced need for either seasonal migration or outside help
situation of socially and economically disadvantaged groups
livelihood and human well-being
Ecological impacts
Soil
soil loss
Biodiversity: vegetation, animals
pest/ disease control
Comments/ specify:
Can be susceptible to some fungal diseases
Climate and disaster risk reduction
drought impacts
impacts of cyclones, rain storms
6.2 Off-site impacts the Technology has shown
Areas downstream benefit from soil retention
6.3 Exposure and sensitivity of the Technology to gradual climate change and climate-related extremes/ disasters (as perceived by land users)
Gradual climate change
Gradual climate change
Season | increase or decrease | How does the Technology cope with it? | |
---|---|---|---|
annual temperature | increase | not well |
Climate-related extremes (disasters)
Meteorological disasters
How does the Technology cope with it? | |
---|---|
local rainstorm | well |
Other climate-related consequences
Other climate-related consequences
How does the Technology cope with it? | |
---|---|
High relative humidity | not well |
Comments:
optimize the plant density; train and prune plants often to avoid overcrowding; modify the structure to provide more ventilation (ventilated polyhouse) in especially hot areas
6.4 Cost-benefit analysis
How do the benefits compare with the establishment costs (from land users’ perspective)?
Short-term returns:
positive
Long-term returns:
positive
How do the benefits compare with the maintenance/ recurrent costs (from land users' perspective)?
Short-term returns:
positive
Long-term returns:
positive
6.5 Adoption of the Technology
Comments:
There is a moderate trend towards spontaneous adoption of the Technology
Comments on adoption trend: Although the technology is only moderately expensive to implement and provides a higher rate of return than traditional crops, smallholder farmers often need technical support and encouragement to get started. This support can be in the form of improved seed varieties and plastic sheeting for the polyhouse.
Driver for adoption:
• relatively simple technology
• higher economic return
• provides on-farm employment
Constraints
• smallholder farmers and poorer households need initial support to establish the polyhouse
• farmers need technical support
• farmers need practical information and technical backstopping
6.7 Strengths/ advantages/ opportunities of the Technology
Strengths/ advantages/ opportunities in the compiler’s or other key resource person’s view |
---|
Cost effective in terms of output as compared to traditional crops How can they be sustained / enhanced? Identify other cash crops that can also provide improved income opportunities |
This technology can be integrated to make maximum use of farm niches; it is especially beneficial for smallholder farmers How can they be sustained / enhanced? Provide training on the construction of polyhouses to experienced lead farmers so that they can provide technical support to others. |
It mostly uses local materials How can they be sustained / enhanced? Ensure bamboo poles are available on the farm; encourage the use of silpaulin which is more durable than polyethylene |
Uses local expertise, farmer knowledge, and practices How can they be sustained / enhanced? Farmers can make the most of their investment by linking with markets and by providing support for value chain development. |
6.8 Weaknesses/ disadvantages/ risks of the Technology and ways of overcoming them
Weaknesses/ disadvantages/ risks in the compiler’s or other key resource person’s view | How can they be overcome? |
---|---|
Need to provide training and technical know-how and need on-farm research to identify alternative cash crops | Farmer-to-famer extension can help to identify other crops |
Vulnerable to diseases and pests | Adjust planting time to local conditions; build the polyhouses in appropriate locations; plant resistant varieties; modify the structure to improve air circulation; prune and train plants throughout the cropping season; improve staking techniques; rotate crops or move polyhouse every three years |
Some initial set-up cost | Silpaulin can be purchased at lower cost when farmers' groups buy in bulk. |
7. References and links
7.1 Methods/ sources of information
7.2 References to available publications
Title, author, year, ISBN:
Construction of polyhouse and rainy season tomato cultivation inside polyhouse (in Nepali). Kathmandu, Nepal: Sustainable Soil Management Programme, Helvetas Nepal, SSMP (2010)
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